April - May 2019 - Task Plan

Hav     Having secured confirmation that Frappat should be able to undertake the Plumbing and Electrics work on my next visit the Task List for April has been completed.

I.              I       First Fit Plumbing-Frappat
II.        First Fit Electrics- Frappat
III.        GR Windows Fitted – SAS Adams
IV.        GR Door Fitted       - SAS Adams
V.        Fix Oak Edge to Landing ceiling
VI.        Render Internal Walls
VII.        Render Back GR Wall Internal
VIII.        Line GR Alcove Wall, Insulate and Partition
IX.        Plasterboard ½ Partition Wall
·       Loo
·       Wardrobe Bed 1 and 2
·       Under stairs
X.        Shower Side Walls
XI.        Level Ceilings – Upstairs
XII.        Level Ceilings - Downstairs
XIII.        Hang Utility GR Door
XIV.        Hang Salon GR Door
XV.        Lift Plasterboard Upstairs

Feb - March 2019 Project Work

Week Ending 10th February 2019

Rear Wall Render Removal

When I removed the upper render of the rear wall I lacked the confidence to do it properly, so left a section around the back door 'just in case' and whilst it was successful, I remand cautious about doing more.  Nevertheless, today I attempted and succeeded in doing so. 

Full Removal

Original Removal

I have learnt that knowing the material you work with is essential and realise that the old resin like render stuck firmly to the stonework, which was the original concern. The key was to attempt to remove the old render on the flat stone face surface , where the adhesion is less and then the majority of the very hard, deep render can be removed with minimal work. Using a pneumatic hammer chisel is essential and has again proved to be a good buyl.  SUCCESS!  so now I can apply new mortar render to the rear wall of the new Garden Room showing the original stone all to good effect. 

Wall Channelling
In anticipation and hope that Frappat arrives, as promised to start the first fit Electrics and Plumbing I completed the Wall Channelling for the new electric cables down and upstairs where there in no new partitioning.

I purchased a TITAN TTB293WCH 150MM 1700W WALL CHASe from Screwfix and it proved great value for the money, once I fathomed how to assemble the dual blades.  Now, it certainly made the job quicker, easier and produced a good result BUT it was hard work to apply the level of pressure to keep the blades flat to the wall and maintain the upwards movement.

I adjusted the settings to give a 30mm wide and 30mm deep, which should be enough bury the sheathed cable.  I plan to apply plasterboard to all the walls to get a good finish.

Opposite are a few snaps of some channels created,  Using a hammer chisel it was easy to remove the wall between the parallel channels, although I have a little work to tidy up some areas to ensure a 30mm depth.








Cedar Cladding Finishing

When I did the Cedar Cladding in the summer I needed another 10mmx2.5m length for the end section on the back to butt up to the cladding on the East Door Side. 

Having secured this length I fixed to the rear and the join with the other length by the window frame is obscured by the guttering downpipe. I cut off the east side to create a reasonably neat finish.  Once I find my small rasp plane I will finish off!





Week Ending 3rd March 2019
Over the last few weeks I completed a number of small tasks and preparation. I was expecting the Plumbing and Electrics to be done, but this was not the case, so I live in hope of Frappat arriving next week before I return to the UK.
These are some of the tasks completed;

• Shower Base Levelled using the Bostik Rageag P3 Fibre.  It sloped from level to -30mm across the 70cm base, so it was important this was level. 
• Utility Step Levelled - The step through the rear wall from the Kitchen into the Utility Room was left rough when we knocked through  and having the levelling compound gave me the opportunity to level the 1/2sqm area and it have worked out well.

I discovered that you must seal all gaps at edges and in floor boards, as the liquid nature of the compound will find a way through otherwise.

It has also convinced me that the task of levelling the Garden Room and Salon Floors is too much for me to make a success and i will be getting professional help in doing so.

However, as I had a bag of compound left I also levelled the bathroom floor that sloped 2/3 cm from the back wall to the door.  This went well and a good finish was achieved.

Week Ending 10th March 2019
During the final week of this visit, I undertook some small jobs and a tidy up, including a cleaning job to get rid of the dust the wall channelling created. In addition the following key tasks:

• Rendering Low Garden Room Wall as the weather was dry and to make it easier than attempting after the windows are installed, I decided to render the low Garden Room Wall.  Using the VPI Enduni mix is very satisfying and produced a good result. The picture below is before the application has completely dried and in the summer I will use the BEDEC Extra Flex Masonry Paint on all the rear walls to blend in, once I have applied a smooth render to the back wall above the Garden Room.
  
  

• Landing Stairs Partitioning having remove the old wall I applied an oak beam across the wall to let light from te back windows onto the Stairs as well as the new Landing.  I partitioned both sides above and below the horizontal oak beam and have some oak trim to fix on the stairs side in the void to tidy up the look.

February - March 2019 Task Plan

Well 2019 has now started and my next visit is planned for February and March 2019.  The following is my Task List for the work elements planned:

•   I.        Mark Up Wall Channels
• II.        Channel Walls for Electrics
• III.        Label all Water and Electric Points
• IV.        First Fit Plumbing
• V.        First Fit Electrics
• VI.        Level Shower Floor Base
• VII.        Plasterboard ½ Partition Wall
• ·       Loo
• ·       Wardrobe Bed 1 and 2
• ·       Under stairs
• ·       Stairs/Loft
• VIII.        Base Render Coat to Low Garden Wall
• IX.        Adjust Loft Door
• X.        Apply DitraMat to Shower Floor
• XI.        Secure Shower Base
• XII.        Shower Side Walls
• XIII.        Measure Dimensions of the Piggery

November Project Work

Weekending 25th November

The main task this week is to fit new galvanised guttering and finish the state roof:

• Water Drainage - I took the opportunity to discover where the guttering drainage ran to and found it went along the outside and then through the middle of the barn into the front and into the main road drain. But the left side did not drain into the system, but out into the front garden of Grange Grise and the system I had installed there.
• Barn New Guttering - Having removed the old plastic guttering, we fitted the new Zinc Guttering to the rear of the Barn and this time had the down pipes both sides rather the just the right side. 
• Garden Room Guttering - We also installed the new Zinc Guttering on the Garden Room and drainage system to avoid flooding at the back.

• Interior Ceiling Supports - Having ordered some more Chevrons, I also installed the ceiling supports in the Garden Room and Utility.  They follow the room slope in the front section to the central support beam and then across to the rear wall, to allow a void into which the electric and plumbing feeds can be located to both down and upstairs.

Weekending 18th November

The main task this week is to prepare for the new galvanised guttering being installed next:

• Removal of Plastic Guttering - The removal itself on the barn was straight forward, but the old plastic supports were screwed to metal support on each roof truss and these were rusted, so difficult to remove and needed to be cut off.
• Water Drainage - I have been very concerned about the drainage and well the underground pipe ran to. I eventually confirmed that the main down-pipe drain, near the new Garden Room ran under the barn floor and out into the main road drain. However, I was confused at the  end to the barn drain that did not seem to run off under the floor, but down into the Grange garden, which has been adding to the flooding we had seen. I took up and exposed the main drain and discover when this was installed they had blocked flow from the end of barn drain, so installed a new pipe to ensure this also ran under the barn.
• Garden Room Ceiling Supports - I work out how to run the plasterboard ceiling supports using the central roof support to follow the stop into the middle of the room, about 2.5m high and installed the support at 600mm centres.  Once the electrics and pluming pipes are run I will go straight across to create the flat ceiling and hide the services.
• Herb Wall Levelled - I picked out some larger stones from the pile we still have and used to level the Herb Wall and also planted 30 Box Plants that will created edging.  I found these in Carrefour for 50 cent each, which is a good buy! 

Weekending 11th November

This is a tidy up week with a number of small tasks to tidy various things up:

• Cedar Glue Sealant - I mixed wood glue with dust from the cedar cutting to use as a waterproof sealant and tested it on the top of the door frame.  It was successful so will now plan to do the sides on a dry day
• Window Tarp - As the new windows will not be delivered until early 2019, I secured a tarpaulin on the outside of the support structure to make the room water proof and will do the same to the doorway before I depart.
• Bedroom Chimney -  In the main front bedroom when the fireplace and most of the flue has been removed, I create a frame for the plasterboard and will now insulate and apply the boarding.
• Herb Patch - I built up the stone wall to the west side and levelled the soil to create what will be a slightly raised bed and future herb patch.  My neighbour, Jacques was impressed and pleased with the work so far, resulting in another gift of 4 fresh eggs!
• Bathroom Sanitary-ware - made a visit to Leroy Merlin in Limoges and ordered the main items, picked up most but a few will be available next week. The staff could not have been more helpful and even spoke a little English which was useful.
• Positioned both Loo's and pleased that the waste pipes are well positioned
• Positioned the Shower Tray and again the waste pipe is good and means that it will run between two ceiling beams
• The  Bath Tub will fit well in the space and end walls I have created.  Should allow the use of LUX ELEMENTS board to add strength and support as well as tiling.  I attempted to assemble and fit the feet, but discover that 3 are damaged and need to be replaced!
• I decided on the need for some extra supports needed in the wall framing for the taps and shower rail, so that is now on the list for this week.

Weekending 4th November

This week the task is to finish the Cedar Cladding on the East Side of the Garden Room and undertake the Wall Channelling for the new electrics.

The weather turned cold, windy and at long last we had some rain, so over the weekend and early week I undertook some garden tidy up tasks.

Cedar Finishing - Tuesday 30th October

Having had the weekend to reflect and think about to to secure the edging section I was pleased with how the work progressed and as here, I secure 100mm wide cedar panels to the door opening and to overlap the cladding frame work. The nails are all hidden and this will provide an edge for the new door frame to butt against.

I have also added panels to the front window frame, but need to get another panel to complete the job next year and fill the gaps.

Plasterboard Framing - Wednesday 31st October

Made a start on the framing for plasterboard and started with the pillar by the front door where we need to run cable for the kitchen light switches and porch cover light. This should also enable a socket cable to be run to the bottom.

I was also wondering how to deal with the back door wall and the plasterboard as there was an issue with the bottom 200 mm Blocks and the 185 mm roof support beams, but this was resolved with the addition of some chevrons I had. 
I also drilled through to the downstairs loo void, above the waste pipe for an electric cable to run for a socket and to allow a radiator to be position on the barn wall. 

Garden Wall Creation - Friday 2nd November
On Thursday and today I moved all the accumulated stone from the rear door and used some of this to create the low wall to create some demarcation between the garden and the courtyard.

October Project Work

Weekending 28th October
This week the task is to complete the Cedar Cladding on the East Side of the Garden Room.

Cedar Fix - Tuesday 23rd
Satisfying day, but hard work due to the measurement complexities and managed to salvage a few mistakes during the process.
So, now a few final finishes to do around the door and top, but looking good.
Also, got some info and clarification today from Bostik on the right Self Levelling Compound to use on the floor and it looks helpful so a bit of reading to do.


Wall Battens Fix - Monday 22nd 
SAS Adam arrived early as planned to take final measurements of the windows and back door. These will be made and installed in the New Year.
I cut and fixed the OSB Board to the side walls and on Tuesday the Tyvek Breathable Membrane was applied with both vertical and then horizontal battens.
I also used some fine wire mesh on the sides and bottom sections as an insect barrier.
Tomorrow should see the Western Cedar being fixed with invisible nails.

Weekending 21st October
Work continues this week and with guidance and help from Mick Elkins we expect to have the Structure and Roof on the Garden Room all tiled, including new matching real slate tiles on the Utility Room.

Structure Started - Monday 15th
Having removed the old render on the upper level of the rear wall last week, I gave it a first coat of new render down to the roof level in preparation for the structure work this week. I am going to have to determine a way to get back up to the wall to apply the final coat to match in a best as possible with the other render!

Despite surprising unexpected mid day rain, we succeeded the get the outline structure up and the external door uprights installed as seen on these snaps.

It is strange how the size of the room comes into proper view when this was completed.

So, now the rest of the week will see the main middle cross beam going in and the rafters to support the battens.

Roof Structure and Felt - Tuesday 16th

Good progress today with us completing the Roof Structure and removing the tiles from the Utility Room, laying the roof felt and applying some of the battens.  

Need to replace a rotten end rafter tomorrow, add the rest of the battens and start laying the new slate tiles.

Roof Batons and Tiling Start - Wednesday 17th
Well, it got up to 28 degrees in the sun today and is a good job the back of the house is in the shades most of the day.  We completed laying all the tile batons and started the tiling on the West Side, where it was difficult because of the sloping angle on this side of the house and the area around the flue stack.
Should be a lot more straightforward tomorrow.

 

Tiling nearly complete - Thursday 18th
It the important fiddly edges that take the time, but once completed the main tile runs are quite quick even for a novice like me.  I have to say working with quality SLATE tiles is great and they are such a nice natural material that produces a great end result.
Whilst Mick Elkins did most and all the difficult bits, I actually laid around a 3rd of the Garden Room area.  Very satisfying!
Hopefully, we will complete tomorrow and then the guttering by end of the month.

Window Cill Ledge - Saturday 20th
Easy half day today and then did some gardening, but got the Cill Support Ledge frame done in readiness for Francis of SAS Adam on Monday to measure for the new windows and door. Installed vapour barrier and insulation within the frame onto which plaster board will be secured once the windows are installed.

So, next week the plan is the East Side End and Cladding Wall to be installed.

Weekending 14th October
Well having arrived and relaxed a bit I started with a few gentle jobs as the key work on the Garden Room Structure and Room was not due to start until 15th.

Rain Water Waste - Monday 8th
Having decided to add Galvanised Guttering to the Garden Room and ordered some good stuff locally for the rear of the Barn as well, I needed to add a waste pipe to the new drain I had installed in the summer.  This of course meant that it would cross over the Fosse Vent Pipe I had moved earlier, but with care it proved successful and the drop to the drain was good.  As shown it is positioned on the corner of the rear wall, where the windows and end post will be located.  Just need to adjust the plastic pipe when the down pipe is installed next week.

Material Delivery - Monday 8th
Gedimat did a great job yet again and turn up at 8:30 on Monday morning as promised with the Slate Tiles, and all the various fixings & wood we will need for the structure.  I loaded all the wood into the Barn to keep dry and checked that all was there.

Low Wall Foundation- Monday 8th
As I had a hour or so before lunch, I prepared the ground and laid a concrete slab for the low 500mm wall I will build over the next few weeks, when there is nothing else to do!  This will use some of the stone that has been excavated and in the pile.

The wall will help segregate the grass and gravel and help to add definition to create a courtyard effect at the back, between the Garden Room and the Piggery (that is a future project)

Render Removal- Monday 8th
As I have the best part of a week until the main task starts I erected my Work Tower and started the removal of the render from current rear stone wall and as of Monday 8th the work is going well as shown.  So hopefully I might get this completely removed from above the Utility Room on Wednesday and maybe over the weekend I might get the new lime render applied to the higher wall elements before we start the structure work.  Just depends if the material is available off the shelf of to order.


                                           -Thursday 11th
Well a few days work has resulted in being able to remove most of the old render and especially that above what will be the new roof level on the Garden Room Side and Utility Room.  
I will have time once the roof structure is complete to finish downstairs where i will render to leave the stone exposed and I have decided to remove the concrete render around the door


I have bought 10 bags of ENDUNI to render the wall and will try to make a smooth finish above the roof and use to cover the other external rear walls so they are in keeping.  This fine gritty render will also be good for some internal walls in the utility room to avoid using plasterboard.
Hopefully, I will have enough but the benefit if ENDUNI is that I can buy more with confidence of the colour match




Material Delivery - Thursday 11th
I had a surprise as Gedimat delivered the Insulation, Plasterboard and most of the Guttering this afternoon, rather than tomorrow. So I had to enlist the help of a good neighbour to hump all the plasterboard into the Barn, as it was heavier than I had expected!

Utility Rear 1st Render Coat - Friday 12th

Well, the first coat to a 4 sqm area above the Utility Room has been applied to the stone wall and to fill the joints.  It material is really good to work with and sticks to the damped stone really well. It is best applied with a dry wet mix, a little too much water and it is get to apply but does not stick as well.
So, just another 7sqm to do over the weekend to get the upper level ready for the new roof, assuming the predicated heavy rain holds off.  Just need to figure out how best to apply the final coat.  The colour is dulling already, so should be good!  

Landing Window Render Coat - Saturday 13th
Another glorious day and warm.  Took 90 minutes this morning to re-assemble the platform, but once again the render mix was really good and work progressed as shown.  It is interesting how much lighter yesterdays render is now and the yellow hue has gone!
Hopefully, if the predicated rain holds off tomorrow a long day should see all the first coat being applied.

Upper Back Render Complete - Sunday 14th
Well, pleased to say the predicate rain this afternoon held off and I managed to complete the upper section of the new render to the back wall, that will be above the level of the roof we will erect next week.
Hard work from 9am-5pm without a break, but satisfying although back.
So, once the roof structure is done I will apply the final coat and create a rough brushed finish that will be the same as I will apply to the rear elevation of the Utility Room and Low Garden Room Wall... hopefully.